Haven't updated this in a while because I haven't really done much work to it at all. Been pretty busy with other stuff. I've collected a few parts here and there, but I still don't think I'll get around to installing anything until later. I go back to work in a few days and I'm getting married when I come back in mid Oct. Plus, it's deer season!
Anyway, here's what little bit I've been doing:
I tore down the original T5 that came out of it and the rebuild parts should be here tomorrow. All of the gears and bearings looked pretty good, but the synchros showed some wear. I went ahead and ordered a new input bearing retainer and some other small parts.
I picked up another used t5 the other day from a '99 V6. It was supposed to be a good one, but I opened it up and 4th gear and reverse were trashed. Coudn't see anything else wrong with it, but I figure there's a good chance some more damage is hidden. The guy pulled a fast on on me, that's for sure. But I was researching it and it appears that this model t5 is a good candidate for a swap/upgrade. These v6 Tremecs were rated a little stronger than the older V8 models, but they need some mods to work in a fox body. They need a new input shaft and retainer...shorter length, just like swapping from the sn95 models, which had a longer shaft and bellhousing to set the shifter back where it needs to be. You can swap bellhousings instead, but the input shaft is pretty easy to swap. It also needs a tailshaft housing from an older t5, since the speedo is electronic on the 99-04. This is also an easy swap, but may be a little more difficult to find. I found the tail housing and input shaft from a guy, ordered a new steel bearing retainer, along with a speedo gear set. Oh, and the swap also requires a small hole to be drilled in the output/main shaft to accept the retainer clip for the speedo drive gear. The whole swap seems pretty simple. I'm going to keep my eye open for another one of these transmissions, since I already have the parts to do it. I started another thread on this, but it's on hold pending another transmission in better shape.